There are hundreds of different box styles and cardboard types to choose from, as well as style and size, so where should you start? Here’s a quick guide to Flap Boxes to help you.
You almost certainly use a cardboard box in your packing process if you use packaging. Although cardboard containers are the packaging industry’s mainstay, there is much more to them than catching the naked eye.
Where should you begin with the vast array of box and cardboard options and the design and size to consider? To assist you, below is a brief guide to cardboard-type flap boxes.
What’s in the Box?
Corrugated cardboard (also known as a plain flap or folding box) will be used for most of the daily boxes. Different materials, paperweights, and surface treatments are available for corrugated cardboard. In its most basic form, corrugated cardboard comprises three layers: an inner liner, an outside liner, and the corrugated cardboard itself.
Board Varieties, Attributes, and Grooved Profiles
Regarding boxes, the corrugated cardboard you will encounter falls into one of three categories. As follows:
- Single Wall: Single wall of fluted board placed within two boards of inset board makes up a single wall.
- Double Wall: Three separate layers of the insertion board have adhered to two grooving layers.
- Triple Wall: Bonded with four insertion plates are three layers of grooving.
The most popular and versatile boxes for shipment are single and double-walled.
Board Grading Scale
These boards can be created using a variety of board types. The board’s classification correlates to the quantity, calibre, and kind of materials used to construct it. Cardboard Box Falp will be stronger and more resilient regardless of how heavy the board is.
Performance boards, which have the same qualities as heavier materials but are lighter, are currently designed by many paperboard manufacturers. This innovation enables you to utilise less material while lowering your pack’s weight.
Cardboard may also be marked as Kraft or Testing. Paperboard created from virgin pulp from paper is typically called Kraft, whereas the test substrate is made from scraps of paper. Kraft and a testing board may both be used in some boxes.
A cardboard piece can have a variety of grooves in the corrugated central liner. For two or three-walled boxes, separate letters or mixtures of letters are used to identify grooved profiles. The distance between the waves on the board and the waves’ height or thickness distinguish each grooving style.
Although B or BC grooving is the most frequently used, a Letter Box Flap packaging expert can advise you on what grooving the container requires depending on the use.
How to Consider Design & Choose Your Box’s Style?
You can select from standardised box shapes (or types) additionally to the calibre of the 1 oz Liquid Bottles used to make your box. FEFCO, or the European Association of Foldable Cardboard Manufacturers, sets these standards.
There are nine distinct categories, including:
- Commercial Rolls and Sheets
- Boxes of the Slotted
- Boxes in the Shape of Telescopes
- Boxes of the folder type
- Slide Type Boxes
- Packages of a Rigid Type
- Ready Glued Cases
- Interior Fitments
The most prevalent of these types of boxes are those with slots and those with folders. However, there are variants on the fundamental box style for each FEFCO category.
Slot-type boxes are make of just one board with top and bottom flaps and a glued, sewed, or glued junction. Box Flap Clouser arrives flat and must be sealed at the top and bottom to close.
Another product built from just one piece of cardboard is a Box with Flap Lid.
The most common slot category box is the 0201 style box, while the most popular box type is the 0427 style box.
The type of box you require depends on what it will use for, just like metal sheets and slotted metal.
How Much of a Box Should You Use?
The dimensions of the container you desire are among the most crucial details you must know. This must change depending on the goods you are packaging. Because that is usable space, most of the container’s measurements will reference the inner measurements of the carton.
You must first determine the Flap Lid Storage Box length, breadth, and depth. We advise taking these measurements in millimetres at all times.
Do You Need Help with Choosing Which Box is Best for Your Brand?
If you need any aid and aid to choose the best Flap Boxes. So, don’t worry we can assist you in choosing the correct box (or boxes) for your product. At Claws Custom Boxes team of professionals might suggest the type of box in every step and panel that will work best for you.